End-of-line solutions for ampoules and vials
VARO develops customized solutions for the handling and end-of-line packaging of ampoules and vials, with a strong focus on cleanroom requirements, documentation, and GAMP 5 principles.
Ergonomic and gentle handling
We offer both standalone modules and customized end-of-line solutions.
Our systems are designed for pharmaceutical and life science production environments, where ergonomics, cleanroom requirements, traceability, and documentation must come together in one reliable and efficient process.
With a focus on:
- Minimize physical strain on operators
- Ensure a consistent supply of ampoules and vials to filling and packaging lines
- Adapted to your production setup, facility layout, and cleanroom environment
- Batch-based production with full traceability
Integrated end-of-line solution for ampoules and vials
VARO has developed a complete end-of-line solution that handles, packs, stacks, and palletizes ampoules and vials in one integrated process. The solution is designed for pharmaceutical production, with a focus on gentle product handling, cleanroom compatibility, and full traceability.
The system can be integrated with your existing filling equipment, IT systems, and quality procedures.
The system can:
- Lift ampoules and vials from the discharge conveyor
- Pack ampoules and vials into boxes
- Scan barcodes to ensure full traceability
- Stack boxes on pallets and prepare them for onward internal or external logistics
Documentation, GAMP 5, and pharmaceutical compliance
Technical documentation and risk assessments
Documentation support for IQ/OQ and FAT/SAT activities
Traceability and integration with your MES and ERP systems
Modules for ampoule and vial handling
Rotary tables
Handle ampoules and vials from bulk supply to line infeed.
Elevator
Lift ampoules and vials from boxes and place them onto the production line.
Infeed conveyor / Outfeed conveyor
VARO’s ergonomic infeed conveyor is a height-adjustable conveyor designed for ampoules and vials.
The conveyor can typically be adjusted in height from 80 to 103 cm, accommodating operators ranging from approximately 160 to 190 cm in height.
Up to four individual working heights can be stored, allowing each operator to quickly select their preferred position.
A standard start position can also be saved, ensuring a stable and repeatable transfer to the downstream production line.
The infeed conveyor features a hygienic design suitable for cleanroom environments and is, of course, CE and UL certified.